All about flow chart of textiles

Flow Chart of Denim Manufacturing Process

Manufacturing Flow Chart of Denim
Raju Tex
Knitting Technologist,
B.J.Group, Mawna, Gazipur
Chittagong Textile Engineering College
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What is denim?
Denim was traditionally colored blue with indigo dye to make blue "jeans," though "jean" then denoted a different, lighter cotton textile; the contemporary use of jean comes from the French word for Genoa, Italy (GĂȘnes), from which the first denim trousers were made.
Flow Chart of Denim
Denim fabric
The classical denim is a heavy fabric made from 100% cotton and woven from coarse indigo dyed warp and grey un-dyed weft yarn. The traditional denim is hard-wearing, high density fabrics with a high mass per unit area and a 3/1 or 2/1- twill weave construction.

As far as manufacturing process of denim is concerned, it is similar to that of Grey fabric up to the process of weaving with the only difference that in case of Denim Fabric, it is dyed at the stage of sizing where as in case of Grey Fabric, the decision regarding dyeing stage depends upon the finished product.

Flow Chart of Denim Manufacturing Process

Spinning

Yarn in cone

Bale Warping

Scouring, washing, Dyeing, Developing, Drying

Long Chain Beaming

Sizing

Weaving

Singeing

Desizing, washing, Drying

Heat setting for special weft yarn

Starching, drying

Shrinking control

Inspection & Folding

Packing

Delivery