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Flow Chart of Towel Bleach Wash

Flow Chart of Towel Bleach Wash
Md. Abu Sayed
Founder of Textile Apex
Pabna Textile engineering college, Pabna, Bangladesh
Email: sayed1952@facebook.com
Cell : +8801745214773



Towel Bleach Wash:
Like acid wash it is one kind of uneven wash. We can get the uneven shade from this wash. At first the towel cut down at small pieces and then dipping in the bleaching solution. After that these are taken from bleach solution and slightly dry. Then the garments and towel are tumbling in another machine for a certain time. After tumbling neutral the garments properly. Now we can see that some places of the garments color is changed where the towel pieces touched the garments. Though it is a fashionable wash, it is very difficult to maintain the actual shade.
Towel Bleach Wash
Recipe:
  • Wash type : Towel Bleach Wash
  • Dry Process : Tagging/Grinding/Scripping
  • Fabric : Denim
  • Color : Vintage Marble
  • Quantity : 40 Pcs. 
 
Process Flowchart of Towel Bleach Wash

Desizing

Rinse-Wash

Bleach

Rinse-Wash

Neutral

Rinse-Wash

Hydro Extract

Hot Dryer

Send to destroy and PP spray

Rinse-Wash

Towel Bleach

Rinse-Wash

Neutral

Rinse-Wash

Tint

Rinse-Wash

Softener

Hot Dryer

Cold Dryer


All above process are given below:

 
Desizing
For desizing 150 liter water and 50 gm desizing agent is needed. It is done for 20 minutes at 600C.

Rinse-Wash
400 liter water is needed. It is done for 3 minutes at cool temperature for 2 times.

Bleach
150 liter water and 200 gm bleach KCl are used.

Rinse-Wash
400 liter water is needed. It is done for 3 minutes at cool temperature for 2 times.

Neutral
100 liter water and 200 gm hypo are used. It is done for 5 minutes at 450C temperature.

Rinse Wash
400 liter water is needed. It is done for 3 minutes at cool temperature for 2 times.

Hydro Extract
Hydro extraction is done for 10 minutes.

Hot dryer
It is done for 40 minutes at 700C temperature.

Destroy and PP Spray
Then send to destroy and PP spray.

Rinse-Wash
400 liter water is needed. It is done for 3 minutes at cool temperature for 2 times.

Towel bleach
For towel bleaching, 2 kg towel and 3 kg sodium hypochloride are used. Machine should be in dry condition. Check time is 10-20 minutes.

Rinse-Wash
400 liter water is needed. It is done for 3 minutes at cool temperature for 2 times.

Neutral
150 liter water and 200 gm Meta bi Sulfite are used. It is done for 5 minutes at 500C temperature.

Rinse-Wash

400 liter water is needed. It is done for 3 minutes at cool temperature for 2 times.

Tint
100 liter water, 1 gm Brown GTL, 200 ml Yellow RL and 200 gm salt are used. It is done for 5 minutes at 450C temperature.

Rinse-Wash
400 liter water is needed. It is done for 3 minutes at cool temperature for 2 times.

Softener
400 liter water and 200 gm Mesoft-CVS Flakes (Cationic) are used. It is done for 5 minutes at cool temperature.

Hot Dryer
Check time is 40 minutes. It is done at 700C temperature.

Cold Dryer
It is done for 15 minutes at cool temperature.

Problems of 
Towel Bleach Wash
  • Garments can be uneven.
  • Bleach spot may come.
  • Marble effects come more or less due to towel section.
  • Garments can be damaged due to high strength of bleach.
Solutions of Towel Bleach Wash
  • Time should be maintained properly.
  • Bleach strength should be maintained properly.
  • Towel section should be according to garments effect.