All about flow chart of textiles

Production Sequence of Polo Shirt Making Process

Production Sequence of Polo Shirt Making Process
Noor Ahmed Raaz
Asst. Merchandiser
A.M.C.S Textile Ltd
Email: raju.uttara105@gmail.com



Introduction:
A polo shirt is also known as a golf shirt or tennis shirt. It is one of the stylist dress for all ages people. Polo shirt is a form of shirt with a collar, a placket with typically two or three buttons, and an optional pocket. It is generally made by cotton or synthetic fabric. After passing cutting section, different cut parts are assembled in sewing section by sewing operation. Production flowchart of polo shirt is given below.
Polo shirt sketch
Polo shirt sketch
Polo-Shirt (Rib Neck)

Pieces received from cutting section.

Edge neatening of the moons (a part attached with back part which looks exactly like a moon) by over lock sewing machine.

Label attaching with the moon by plain sewing machine.

Moon joining with the back part by plain sewing machine.

Moon top stitching by flat lock sewing machine.

Front part, back part, and moon matching according to number and size so that avoiding shading problem.

Shoulder joining by over lock sewing machine.

Shoulder top stitching by flat lock sewing machine.

Rib sewing (for neck) as per size by plain sewing machine.

Rib rounding by plain sewing machine.

Neck joining with the body by over lock sewing machine.

Placket interlining (fusible) with hand iron and marking on it by chalk as per size.

Plackets (both left and right) joining with the front part as per exact position by plain sewing machine.

Placket top stitching by flat lock sewing machine.

Scissoring of front part exactly at the middle keeping the two plackets in two sides.

Nose tagging by plain sewing machine.

Neck joining by over lock sewing machine.

Neck top stitching by flat lock sewing machine.

Placket top stitching by flat lock sewing machine.

Button and box plate tagging by plain sewing machine.

Placket box top stitching by plain sewing machine.

Neck piping by plain sewing machine.

Piping top stitching by flat lock sewing machine.

Sleeve matching as per exact size and number.

Sleeve joining (Left and Right) with the body by over lock sewing machine.

Arm hole top stitching by flat lock sewing machine.

Sleeve tagging by plain sewing machine so as to facilitate easy positioning while side seaming.

Side seaming with label by over lock sewing machine.

Length measuring as per demand and scissoring if necessary.

Bottom hemming by flat lock (Zigzag stitch) sewing machine.

Inspection and send it for ironing.

N.B: Stitch type at each and every point must be followed carefully. Some samples (counter sample) are hung at the top of the line to facilitate easy production. The line supervisor and line quality controller must keep keen supervision to ensure desired quality.

Polo-Shirt (Collar & Cuff)

Pieces received from cutting section.

Edge neatening of the moons (a part attached with back part which looks exactly like a moon) by over lock sewing machine.

Label attaching with the moon by plain sewing machine.

Moon joining with the back part by plain sewing machine.

Moon top stitching by flat lock sewing machine.

Placket interlining (fusible) with hand iron and marking on it by chalk as per size.

Plackets (both left and right) joining with the front part as per exact position by plain sewing machine.

Placket top stitching by flat lock sewing machine.

Plackets (both left and right) joining with the front part as per exact position by plain sewing machine.

Placket top stitching by flat lock sewing machine.

Scissoring of front part exactly at the middle keeping the two plackets in two sides.

Nose tagging by plain sewing machine.

Front part, back part, and moon matching according to number and size so that avoiding shading problem.

Shoulder joining by over lock sewing machine.

Shoulder top stitching by flat lock sewing machine.

Collar joining with the body by over lock sewing machine.

Collar top stitching by flat lock sewing machine.

Cuff joining with the sleeve by over lock sewing machine.

Cuff top stitching by flat lock sewing machine.

Sleeve joining with the body by over lock sewing machine.

Arm hole top stitching by flat lock sewing machine.

Length measuring and scissoring if necessary.

Bottom hemming by flat lock (Zigzag stitch) sewing machine.

Sleeve tagging by plain sewing machine so as to facilitate easy positioning while side seaming.

Side seaming with label by over lock sewing machine and dividing at the bottom.

Bottom division piping by plain sewing machine.

Piping folding and sewing by plain sewing machine.

Cuff tagging by plain sewing machine.

Button holing and attaching by respective machines.

Bar taking.

Inspection and send it for ironing.

N.B: Stitch type at each and every point must be followed carefully. Some samples (counter sample) are hung at the top of the line to facilitate easy production. The line supervisor and line quality controller must keep keen supervision to ensure desired quality.