Towel Bleach Wash:
Recipe:
- Wash type : Towel Bleach Wash
- Dry Process : Tagging/Grinding/ Scripping
- Fabric : Denim
- Color : Vintage Marble
- Quantity : 40 Pcs.
Process Flowchart of Towel Bleach Wash
Desizing
↓
Rinse-Wash
↓
Bleach
↓
Rinse-Wash
↓
Neutral
↓
Rinse-Wash
↓
Hydro Extract
↓
Hot Dryer
↓
Send to destroy and PP spray
↓
Rinse-Wash
↓
Towel Bleach
↓
Rinse-Wash
↓
Neutral
↓
Rinse-Wash
↓
Tint
↓
Rinse-Wash
↓
Softener
↓
Hot Dryer
↓
Cold Dryer
All the above process is given below:
Desizing: For desizing 150-liter water and 50 gm desizing agent are needed. It is done for 20 minutes at 60 ºC.
Rinse-Wash: 400-liter water is needed. It is done for 3 minutes at a cool temperature for 2 times.
Bleach: 150-liter water and 200 gm bleach KCl are used.
Rinse-Wash: 400-liter water is needed. It is done for 3 minutes at a cool temperature for 2 times.
Neutral: 100-liter water and 200 gm hypo are used. It is done for 5 minutes at 450 ºC temperature.
Rinse Wash: 400-liter water is needed. It is done for 3 minutes at a cool temperature for 2 times.
Hydro Extract: Hydro extraction is done for 10 minutes.
Hot dryer: It is done for 40 minutes at 700 ºC temperature.
Destroy and PP Spray: Then send to destroy and PP spray.
Rinse-Wash: 400-liter water is needed. It is done for 3 minutes at a cool temperature for 2 times.
Towel bleach: For towel bleaching, 2 kg towel and 3 kg sodium hypochlorite are used. The machine should be in dry condition. Check time is 10-20 minutes.
Rinse-Wash: 400-liter water is needed. It is done for 3 minutes at a cool temperature for 2 times.
Neutral: 150-liter water and 200 gm Meta bi Sulfite are used. It is done for 5 minutes at 500 ºC temperature.
Rinse-Wash: 400-liter water is needed. It is done for 3 minutes at a cool temperature for 2 times.
Tint: 100-liter water, 1 gm Brown GTL, 200 ml Yellow RL and 200 gm salt are used. It is done for 5 minutes at 450 ºC temperature.
Rinse-Wash: 400-liter water is needed. It is done for 3 minutes at a cool temperature for 2 times.
Softener: 400-liter water and 200 gm Mesoft-CVS Flakes (Cationic) are used. It is done for 5 minutes at cool temperature.
Hot Dryer: Check time is 40 minutes. It is done at 700 ºC temperature.
Cold Dryer: It is done for 15 minutes at a cool temperature.
Problems of Towel Bleach Wash
- Garments can be uneven.
- The bleach spot may come.
- Marble effects come more or less due to the towel section.
- Garments can be damaged due to the high strength of bleach.
Solutions of Towel Bleach Wash
- Time should be maintained properly.
- Bleach strength should be maintained properly.
- The towel section should be according to the garments’ effect.
Author of this Article: Md. Abu Sayed Founder of Textile Apex Pabna Textile engineering college, Pabna, Bangladesh Email: [email protected] Cell : +8801745214773