All about flow chart of textiles

Process Flow Chart of Tie Wash

Process Flow Chart of Tie Wash
Md. Abu Sayed
Founder of Textile Apex
Pabna Textile engineering college, Pabna, Bangladesh
Email: sayed1952@facebook.com
Cell : +8801745214773



Tie Washing Process:
Tie washing is done by tiding the garments and then wash and we will get an uneven crease look on garments. For tie washing, at first we have to tie the garments according to the standard. Then the washing is started. Basically for this wash we do enzyme or bleach wash. After washing we cut the tie and then make the shade according to standard. When the garment is being tied then the sharp edges come to machine contact and the effects come.
Tie washed jeans
Tie washed jeans
Recipe:
  • Wash Type : Tie Wash
  • Dry Process : Whisker + Hand Brushing
  • Fabric : Denim
  • Color : Indigo Blue
  • Quantity : 50 kg
Process Flowchart of Tie Wash

Desizing

Rinse-wash

Enzyme

Rinse-Wash

Tie remove

Enzyme

Rinse-Wash

Softener

Hydro extract

Hot Dryer

Cold dryer


Desizing
For desizing, 300 gm desizing agent, 100 gm Anti Backstaning and 300 liter water are used. It is done for 15 minutes at 500C temperature.

Rinse-Wash
For rinse washing, 400 liter water is used. It is done for 3 minutes.

Enzyme
500 gm Natural enzyme (Powder), 100 gm Anti Backstaning and 250 liter water are used. It is done for 20 minutes at 450C.

Rinse-Wash
For rinse washing, 400 liter water is used. It is done for 3 minutes.

Tie remove
Ties are removed and the enzyme is added and treated for 15 minutes.

Enzyme
500 gm Natural enzyme (Powder), 100 gm Anti Backstaning and 250 liter water are used. It is done for 20 minutes at 450C.

Rinse-Wash
For rinse washing, 400 liter water is used. It is done for 3 minutes.

Softener
400 gm Softener Cationic, 100 gm acidic acid and 250 liter water are used. PH should be maintained at 5.5. It is done for 5 minutes.

Hydro extract
Hydro extraction is done for 5 minutes.

Hot dryer
It is done for 40 minutes at 700C.

Cold Dryer
It is done for 20 minutes at room temperature.

Problems of Tie Wash

  • If tie is not properly done, effect will come unevenly.
  • If timing is not match then effects will come more or less.
Solutions of Tie Wash
  • Tie rope should be selected properly.
  • Time should be maintained properly.